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  • Water heater

    1. Configuration.
    011
    Type Specialty Excellence shortcoming Others
    Transflux heater Water transflux? hole of the heater Large power, quick heating Water must flow by itself or by a pump. Water can be heated in tap water supply
    Immerging
    heater
    Heater immerge at bottom of water tank Heat quiet water, with uniform temperature Rising time is too long to heat the water in whole tank Fit for large power
    Underside? heater Heater is placed underside the tank Heat quiet water, with uniform temperature Rising time is too long to heat the water in whole tank Fit to maintain temperature of water
    Double insulators heater With two layers insulators and two metal shells Top safety Higher cost No electric leakage on surface when PTC was burn
    periphery of pipe heater Around the periphery of metal ?pipe The heater can contact the pipe very fit The power can not be large; energy can not be used very effectively Suitable for the situation the pipe can not be changed
    Temperature control water heater With a temperature controller, ?the temperature of the water can be adjusted The temperature of ?water Can be controlled with accuracy of 4℃ Larger volume of the system, more cost. Suitable for the situation necessary to control the temperature of water

     

    Various materials.
    1) Aluminium shell or pipe, it is not good in resistance to corrosion. Nickel plating or anti-corrosion coating could be better in preventing corrosion.
    2) Brass or copper shell or pipe, it is good in resistance to corrosion. But it costs higher.
    3) Ceramic shell, it’s good in resistance to corrosion. But its heating power could not be very large.
    4) Stainless steel shell or pipe, it’s very excellence for preventing corrosion, and meets food safe standard. But it costs higher and has bigger bulk.. China patent number: ZL 2011 2022 0811.4, ZL 2011 2022 0805.9.
    5) Anti-corrosion coated aluminum shell, it's corrosion resistance, but the cost is quite high.

    2. Some samples of uses.
    PTC water heater could be used for shower, footbath, washing hand, vegetable and dish, drink warmer and boiler, fermenter, tea warmer, coffee wamer, milk warmer, vapor generator, sauna bath.
    They could be used in heating diesel oil, gasoline or other liquid. Using PTC as a heating element could prevent the oil burning, it’s safer.
    3. Notice in appliance.
    PTC as a heating element, it fits for high safety, slap-up product. In some situations, it’s low cost and convenient.
    The electric power of PTC water heater changes with the temperature of water. The higher is the temperature of water, the smaller is the power.
    Using higher switch temperature PTC can get higher power, 220~270℃switch temperature PTC is selected usually. But if select too high switch temperature, the reliable will reduce.

    4. Current products.

    Immerging heater
    012013
     

    Aluminium rectangle tube PTC heater


    Part number
    Width? Thickness Length in water? Screw or flange Surface temp. Power
    JSFLv-70L100W9.7T6-220V1 9.7 6 100mm M14 250℃ 70W
    JSFLv-150L100W13.2T6-220V1 13.2 6 100mm M20 250℃ 150W
    JSFLv-180L100W15.5T6-220V1 15.5 6 100mm M22 250℃ 180W
    JSFLv-350L100W16.5T11-220V1 16.5 11 100mm M24 or flange 250℃ 350W
    JSFLv-250L100W21.5T6-220V1 21.5 6 100mm M25 or flange 250℃ 250W
    JSFLv-450L100W21.5T12-220V1 21.5 12 100mm M30 or flange 250℃ 450W
    JSFLv-2KL200W21.5T24-220V1 21.5 24 200mm M42 or flange 250℃ 2000W
    JSFLv-1K8L200W31T12-220V1 31 12 200mm flange 250℃ 1800W
    JSFLv-500L200W32T7-220V1 32 7 200mm flange 250℃ 500W
    JSLv-1K8L200W65T7-220V1 65 7 200mm flange 240℃ 1800W
     

    Aluminium cylinder tube PTC heater


    Part number
    Diameter? length Screw or flange Surface temp. Power
    JSYLv-100L100D8-220V1 Φ8 100mm M12 250℃ 100W
    JSYLv-150L100D11-220V1 Φ11 100mm M14 250℃ 150W
    JSYLv-200L100D16-220V1 Φ16 100mm M20 250℃ 200W
    JSYLv-1K2L200D23-220V1 Φ23 200mm M30 250℃ 1200W
    JSYLv-1K8L200D33-220V1 Φ33 200mm M42 250℃ 1800W
    JSYLv-2K4L200D40-220V1 Φ40 200mm M48 250℃ 2400W
    JSYLv-6K5L500D48-220V1 Φ48 500mm M56 250℃ 6500W
     

    Aluminium +shape, and Δ shape tube PTC heater


    Part number
    Width? Thickness Length in water? Screw or flange Surface temp. Power
    JS+Lv-8KL400B39-220V1 39 39 400mm flange 250℃ 8000W
    JS+Lv-10KL500B48-220V1 48 48 500mm flange 250℃ 10000W
    JSΔLv-8KL500D42-220V1   Φ42 500mm M56 250℃ 8000W
     

    Aluminium T shape tube PTC heater


    Part number
    Dimensions of heating part Dimensions of sealing plate Surface temp. Power
    JSTLv-100L34W25T7-220V1 34/25/7 51/40 260℃ 100W
    JSTLv-200L40W32T7-220V1 40/32/7 51/45 260℃ 200W
    JSTLv-350L55W40T8-220V1 55/40/8 86/74 260℃ 350W
    JSTLv-800L55W40T15-220V1 55/40/15 86/74 260℃ 800W
     

    Stainless steel cylinder tube PTC heater


    Part number
    Diameter? length Screw or flange Surface temp. Power
    JSBu-200L200D10-220V1 Φ10 200mm M14 or flange 240℃ 200W
    JSBu-400L200D20-220V1 Φ20 200mm M24 or flange 240℃ 400W
    JSBu-1K1L200D25-220V1 Φ25 200mm M30 or flange 240℃ 1100W
    JSBu-2KL400D35-220V1 Φ35 400mm M42 or flange 240℃ 2000W
    JSBu-3K8L400D45-220V1 Φ45 400mm M52 or flange 240℃ 3800W
    JSBu-5K5L500D50-220V1 Φ50 500mm M56 or flange 240℃ 5500W
    JSBu8-7KL500D50-220V1 Φ50 500mm M56 or flange 230℃ 7000W
    JSBu2-900L200D25-220V1 double insulation Φ25 200mm M30 or flange 240℃ 900W
    JSBu2-1K6L400D35-220V1 double insulation Φ35 400mm M42 or flange 240℃ 1600W
    JSBuTE-700L200D25-220V1 teflon coating Φ25 200mm M30 or flange 240℃ 700W
    JSBuTE-1K2L400D35-220V1 teflon coating Φ35 400mm M42 or flange 240℃ 1200W
     

    Titanium cylinder tube PTC heater


    Part number
    Diameter? length Screw or flange Surface temp. Power
    JSTi-200L200D10-220V1 Φ10 200mm M14 or flange 240℃ 200W
    JSTi-400L200D10-220V1 Φ20 200mm M24 or flange 240℃ 400W
    JSTi-1K1L200D10-220V1 Φ25 200mm M30 or flange 240℃ 1100W
    JSTi-2KL400D10-220V1 Φ35 400mm M42 or flange 240℃ 2000W
    JSTi-3K8L400D10-220V1 Φ45 400mm M52 or flange 240℃ 3800W
    JSTi-5K5L500D10-220V1 Φ50 500mm M56 or flange 240℃ 5500W
    JSTi2-7KL500D10-220V1 Φ50 500mm M56 or flange 240℃ 7000W
     

    Notice:
    1) PTC heating tube can be operated without water, low water level, incrustant depositing.
    2)Applied voltage could be 12~72V, 100~600V. Two applied voltages in one heater; three phase voltage are possible.
    3) The length of heating part could be selected between 50~800mm, the longer is the shell, the larger is the power.
    4) The connected screw or flange could be customer made.
    4) The connected screw or flange could be customer made.
    5) The surface temperature without water, could be between 50~260℃, the higher is this temperature, the larger is the heating power.
    6) The stable temperature of water would be affected by the heating power, cubage of water, the shape and material of container, heating dispersion, evaporating of water, temperature controller.
    7) The tube can be consist of aluminum, copper, brass, 304/316/316L stainless steel, titanium, monel alloy. The life time for aluminum tube is around 2years, for stainless steel is around 5years continuously operation.
    8) For preventing corrosion, the surface of tube can be coated with Teflon, used for heating element in electroplate tank is possible.
    9) A thermostat or thermo-couple?or sensor can be assembled in the tube for controlling the temperature of water.
    10)TUV approval number: B 09 06 46746 004,B 09 08 16746 008.
    11)National patent, ZL 2010 2 01356626.0, high power density water heater.
    National patent, ZL 201320630141.2, surround PTC heating tube.
    National patent, ZL 2011 2022 0811.4, anti-corrosion PTC heating tube.
    National patent, ZL 2011 2012 6016.9, Used for special high security, there are 2 layers of insulator and 2 layers of metal protective layer. That can prevent the electricity leakage on the heater caused by breakdown of PTC ceramic.
    National patent, ZL 201520425957.0, ?PTC heating element used in electroplate tank.
    National patent, ZL 201520103573.7, PTC heating element used in three phases.
    National patent, ZL 201520103574.1 PTC heating element applied with multi voltage.

     

    Transflux water heater:

    015 332

     

    33
     

    Aluminium pipe PTC transflux water heater


    Part number
    Width ? Height ? Diameter of pipe Length ? Screw of pipe Surface temp. Power
    TSLv-380L150W21.5T20.5D10-220V1 21.5 20.5 Φ10 150 2/8” 240℃ 380W
    TSLv-400L150W21.5T20.5D13-220V1 21.5 23.5 Φ13 150 3/8” 240℃ 400W
    TSLv-1K2L200W21.5T25D13-220V1 21.5 25 Φ13 200 3/8” 240℃ 1200W
    TSLv-1K5L200W33T48D26-220V1 33 48 Φ26 200 1” 240℃ 1500W
    TSLv-8KL500W39T39D16-220V1 39 39 Φ16 500 4/8” 240℃ 8000W
    TSLv-10KL500W48T48D15-220V1 48 48 Φ15 500 4/8” 240℃ 10000W
    TSLv-7K5L500WD48D25-220V1 Φ48   Φ25 500 1” 240℃ 7500W
    TSLv2-8KL500W48T48D15-220V1
    double insulation
    48 48 Φ15 500 4/8” 240℃ 8000W
    TSLv-1K2L130W33T48D5-220VY
    kitchen ventilator washing heater
    33 48 Φ5 130   260℃ 1200W
     

    Stainless steel/titanium/copper pipe PTC transflux water heater


    Part number
    Width? Height? Diameter of pipe Length? Screw of pipe Surface temp. Power
    TSBu-1KL250W26T36D15-220V1? SUS 304 26 36 Φ15 250mm 4/8” 250℃ 1000W
    TSBu-1K8L250W36T36D15-220V1? SUS 304 36 36 Φ15 250mm 4/8” 250℃ 1800W
    TSTo-2KL250W36T36D15-220V1 copper 36 36 Φ15 250mm 4/8” 250℃ 2000W
    TSBu-8KL550WD48D15-220V1? SUS 304 Φ48   Φ28 550mm 1” 240℃ 6000W
    TSTi-1KL250W26T36D15-220V1? titanium 26 36 Φ15 250mm 4/8” 250℃ 1000W
    TSTi-1K8L250W36T36D15-220V1? titanium 36 36 Φ15 250mm 4/8” 250℃ 1800W
     

    Twine pipe PTC transflux water heater with cylinder tank


    Part number
    Out diameter Pipe diameter Thickness of pipe length Surface temp. Power
    TSTo-300L100WD28D3-220V1 Φ28 Φ3 0.3 100mm 240℃ 300W
    TSTo-500L100WD35D5-220V1?
    copper pipe
    Φ35 Φ5 0.4 100mm 240℃ 500W
    TSTo-1K6L130WD50D5-220V1?
    copper pipe
    Φ50 Φ5 0.4 130mm 250℃ 1600W
    TSTo-2K5L150WD60D5-220V1?
    copper pipe
    Φ60 Φ5 0.4 150mm 250℃ 2500W
    TSLv-1K6L130WD50D5-220V1? aluminium pipe Φ50 Φ5 0.4 130mm 250℃ 1600W
    TSLv-1K4L130WD50D5-220V1?
    SUS304 pipe
    Φ50 Φ5 0.4 130mm 250℃ 1400W
     

    PTC transflux water heater with cylinder tank

    Part number Height of tank Diameter of tank Screw connector Temperature of heating tube Power
    TSSC-1K4L200WD50G4-220V1 200 50 4/8” 250℃ 1.4KW
    TSSC-2K5L200WD80G6-220V1 200 80 6/8” 250℃ 2.5KW
    TSSC-20KL400WD220G8-220V1 400 220 1” 250℃ 20KW
    TSSC-40KL600WD300G16-220V1 600 300 2” 250℃ 40KW
     

    Notice:
    1) PTC heating tube can be operated without water, with incrustant depositing, for water evaporating.
    2) Applied voltage could be 12~72V, 100~600V. Two applied voltages in one heater; three phase voltage are possible.
    3) The length could be selected properly by customers, between 50~500mm, the longer is the shell, the larger is the power.
    4) The connected terminal, diameter, shape, could be customer made.
    5) The tube can be consist of aluminum, copper, brass, 304/316/316L stainless steel, titanium, monel alloy. The life time for aluminum tube is around 2years, for stainless steel is around 5years continuously operation.
    6) The surface temperature without water, could be between 50~260℃, the higher is this temperature, the larger is the power.
    7) The out-water temperature could be affected by heating power, rate of flow water, heating dispersion.
    8) A thermostat or thermo-couple or sensor can be assembled at the out-water end of heating tube for controlling the temperature of out-water.
    9)TUV approval number: B 09 06 46746 004,B 09 08 16746 008.
    10) National patent, ZL 2010 2 01356626.0, high power density water heater.
    National patent, ZL 2011 2022 0811.4, anti-corrosion PTC heating tube.
    National patent, ZL 2011 2012 6016.9, Used for special high security, there are 2 layers of insulator and 2 layers of metal protective layer. That can prevent the electricity leakage on the heater caused by breakdown of PTC ceramic.
    National patent, ZL???? 2012 20370684.0, twine pipe water heater.
    National patent, ZL 2012 2 0178696.3, high power density PTC heating pipe.
    National patent, ZL 201320630141.2, surround PTC heating tube.
    National patent, ZL 201520425957.0, ?PTC heating element used in electroplate tank.
    National patent, ZL 201520103573.7, PTC heating element used in three phases.
    National patent, ZL 201520103574.1 PTC heating element applied with multi voltage.

     

    Consumed power for transflux water heater


    Flux of water
    Initial temperature Final temperature Heating efficiency Consumed power Stable current on 220V voltage
    1L/ min 20℃ 40℃ 90% 1.5KW 6.8A
    3L/ min 20℃ 40℃ 90% 4.5KW 20.5A
    5L/ min 20℃ 40℃ 90% 7.8KW 35.5A
    10L/ min 20℃ 40℃ 90% 15.6KW 70.9A
     
    Underside water heater:

    Part number Length Width Thickness Surface temperature in air Power put under an aluminium cup
    TD-120L65W25T7-220V1 65mm 25 7 260℃ 120W
    TD-200L65W25T12-220V1 65mm 25 12 260℃ 200W
    TD-100L45W35T7-220V1 45mm 35 7 260℃ 100W
    TD-350L60W48T12-220V1 60mm 48 12 260℃ 350W
    TD-240L80W63T7-220V1 80mm 63 7 260℃ 240W
    TD-600L120W90T7-220V1 120mm 90 7 260℃ 600W
    TD-300D85T7-220V1 Φ85mm   7 260℃ 300W

    Notice:
    1) Applied voltage could be 12~36V, 100~600V.
    2) The length of the plate could be selected by customer between some range, larger power could be reached with larger plate. But larger plate might result bad heating conduction because the connecting gap on interface.
    3) The surface temperature without water, could be between 80~260℃, the higher is this temperature, the larger is the power.
    4) The stable temperature of water could be affected by the power of PTC, cubage of water, the shape and material of container, heating dispersion, vapor of water.
    5) TUV approval number: B 09 06 46746 004,B 09 08 16746 008.
    6)National patent, patent number ZL 2010 2 01356626.0

     

    Heater around pipe:

    006
    Part number Inner diameter Length Width Height Surface temperature Power at 25℃ water
    WT-80L100DIN10-220V1 Φ10 100 mm 20 25 240℃ 80W
    WT-200L100DIN20-220V1 Φ20 100 mm 38 35 260℃ 200W
    WT-280L100DIN25-220V1 Φ25 100 mm 40 39 260℃ 280W
    WT-340L100DIN32-220V1 Φ32 100 mm 47 45 260℃ 340W
    WT-500L200DIN35-220V1 Φ35 200 mm 50 47 260℃ 500W
    WT-800L200DIN65-220V1 Φ65 200 mm 81 79 260℃ 800W
    WT-1K2L200DIN76-220V1 Φ76 200 mm 92 90 260℃ 1200W
    WT-1K5L200DIN93-220V1 Φ93 200 mm 110 107 260℃ 1500W
    WT-1K6L200DIN108-220V1 Φ108 200 mm 125 122 260℃ 1600W
    WT-1K8L200DIN118-220V1 Φ118 200 mm 135 132 260℃ 1800W

    Notice:
    1) Voltage could be selected 12V, 24V, 36V, 100~120V, 220~240V, 380V, 600V.
    2) Length could be between 50mm and 500mm.
    3) The surface temperature without water, could be between 80~260℃, the higher is this temperature, the larger is the power.

     

    Liquid heater with temperature controller

    008 332
    Notice:
    1) The temperature of water could be controlled by adding a temperature controoler, or thermostat.
    2) The power can be customer’required.
    3) Volltage can be 12~600V or other voltage.
    4) UL file for PTC pellet is E 207611.
    5) Temperature control tolerance is ±2℃.
     

    Tiancheng Thermistors Co., Ltd.
    Add: No. 6, Xinfenglu road, Dabeiwan, Changping, Daojiao town, Dongguan, Guangdong, China,
    Post code: 523041
    Tel: 86-769-22271712,  22175083, 22185107, 22285948
    Fax: 86-769-22278428
    Contact:
    Ms. Zhao, tel&wechat 13725732994
    Ms. Shan, tel&wechat 13544682427
    Mr. Zhu, tel&wechat 13602318093
    QQ:1539872297
    Skype: Xiaorong Zhu , S.Yang-PTC
    E-mail: tcptc@tiancheng-ptc.com

     
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